Tuesday, 24 January 2017

Is There an Electrician in the Family?

Oh yes! There are a couple. But they are 5000 kilometers away!

The new voltage regulator has arrived! Got a call yesterday afternoon from Electronica Mitron saying that it had come in, took the Jeep into centro and picked it up this morning.

Now to transfer the input and output cables from the old unit to the new one.

While getting ready to start Art had a closer look in good light at the EW50 and was able to see signs of damage--one small part looked like it had over heated and there were sooty like deposits on the inside of the cover and on the outside of the fan vent. With no schematic and no schematic not much to be done. Art sent an email to the company, we'll wait and see. The warranty runs out before we get to Mazatlan, but there is a Home Depot in Puerto Vallarta. As I said, wait and see.

The Ecowise unit is much more high tech--mostly electronics, the SOLA BASIC mostly transformer with some solid state switching and control.




The EW50 was set up for very standard connections. Hot, Neutral and Ground input connections on one side, and Hot, Neutral and Ground output connections on the other. Two large openings accommodated the two large gauge three wire cables.



But! The SOLA BASIC had only three connections in total; Hot in, Hot out, and a single neutral. Ground? What ground? This is quite common in Mexico. Art did notice that the electronic circuit board had a small gauge green wire going to a nut on the metal box. So here was where he attached the two grounds from the input and output cables. He had to splice the two neutrals together (as shown on the diagram provided). He had his soldering gun and heatshrink tubing to do a reasonable job. He also had to pare the cable cover right back and was just able to get the six individual wires through the small hole. Cable clamp? No room! A few wraps of PVC Tape and a cable tie for a strain relief and we were good to go.

Plugged in, breaker turned on, no smoke! This will be a re-do project when we get home and have the tools and space to work on it. So far it is working in that the power is coming through, though the inverter did have to come into play when the AC started up, the SOLA BASIC didn't correct fast enough for the compressor startup voltage sag. We'll see how it does with the high voltages overnight.

Well it works well enough on the high voltages though unless there is a good load it idles somewhere between 108 and 112. And it boosts the low voltages up to a reasonable level (about 115) BUT it is much too slow to going into boost mode. 108 is the minimum allowable voltage for the heatpump.  The Xantrex is still having to go into invert mode to start the compressor. Once that is done the voltage is usually somewhere between 112-115 with the heatpump running.

Concerned with the inverter switching on and off so much under high current load I eventually took the SOLA Boost 4000 out of circuit and stored it away. The heatpump will sometimes start if the morning line voltage is approaching 130V. We will move north to Puerto Vallarta soon and hopefully will be able to do without the air  conditioning.



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